Thursday 29 March 2012

Diamond blades play a vital role in the construction industry


With the progress of time, there have been various innovations in relation to modern tools that are essential for many industries. One of the most useful tools that is required in the fields of the construction industry, gem industry, and the Information Technology or IT industry is the diamond blade.

Diamond blades are used for cutting stones and semiconductor materials. A diamond blade is highly stable and has the ability to cut through solid objects as there are diamonds fixed to the base of the blade to allow easier cutting. Such type of blades are made using industrial diamonds that do not hold commercial value and are put to best use for construction purposes. Avoid using dull blades to cut solid objects by using sharp diamond blades. You can avoid spending extra money by sharpening the blades yourself by following some simple steps.

Firstly, use a hose to spray water over the material you intend to cut into until it is completely wet.

Turn on the saw on and start cutting into material. While cutting into the material, pieces may fall off and mix with the water to form an abrasive substance that will help sharpen the blade.

You will need to cut into at least two inches of the material so that the blade wears down and the new diamond layer is exposed. Cut into the material until the new diamond layer is visible.

It is extremely important to keep the diamond blades sharp as using blunt blades may cause risk of injury due to fragments and sparks. Besides, using a sharper blade will also ensure smoother cutting and prevent jagged lines and edges for the best results. Try to keep the blade as sharp as possible by following the above mentioned steps.

Over time, diamond rock saws become less efficient as a result of excessive use and cutting into solid and hard materials. When a diamond rock saw becomes old with prolonged use, its performance will also deteriorate and will begin to make various sounds. But also be informed that this could occur when the blade is loose. However, if the blade is firmly fitted, you will probably need to replace the diamonds with a new layer.

Concrete grinders- Diamond drill or floor grinder provide polished finishes


If you want a nice and polished finish to your living room floor make sure that your concrete laborers are using a diamond drill or floor grinder to tile the flooring. These types of concrete grinders help these concrete laborers in grind irregular surface flooring turned into a polished one. These diamond drill or floor grinder are designed in such a manner with sharp teeth fixed with these saw drills which cuts down the unwanted concrete portion with one strike cut. These types of concrete equipments makes the work of these concrete laborer more easy and using a diamond drill or a floor grinder they can now chop up the unwanted concrete with ease and thus their laborious part if cutting down these concrete parts using their physical energy get reduced considerably.

Floor grinder or a diamond drill converts an unpolished rough stone tile easily into a polished and plain surface one with a second time with its edges perfectly polished too. These equipments are lashed with an additional feature in the form of softer pads which makes the floor grinder and diamond drill work properly by collecting all the dust and unwanted scraps get accumulated inside a bag when the concrete machine is made to do work for polishing the floor.

Above that, one can easily operate its horizontal discs fixed with these floor grinder and diamond drilling machine which even runs without electricity which directly saves your electricity bill. If you have recently purchased a new flat for your family this machine would help you out drastically by cutting the unwanted concrete parts which when operated easily even by yourself, makes the floor clean and polished. Over that the machine utilizes its propane power or gas power to fullest effect to accomplish the whole flooring work effectively.

Usage of diamond drill or floor grinder

These diamond drill or floor grinder machines require its users to hold their concrete floor grinder flat so that its cup wheels attached with the machines body can cut the unwanted concrete easily with its angle grinder teeth. One should apply minimal pressure to lift these concrete grinders and also hold it in flat motion while working. It makes the concrete machines angle grinder teeth to start its polishing work and one has to hold its handles and move in a circular motion to get a polished finish to their concrete floors. The concrete machine operator would have to move the machine in such a manner that the work would result a perfect result. Any haste work can make leave the concrete floor leave with rough patches which would again require another effort to complete fully. Over that any haste action would make hasty depression marks over the concrete floor providing an ugly look.

Mostly these diamond drill or floor grinder machines are made up of steel frames and are designed especially for cost cutting purposes and also consideration the concrete laborers angles too. And that is the minimal usage of these machineries for chipping off the concrete floors so that the entire work is accomplished within a stipulated time and that too with perfect quality work.

Last but not the least these diamond drill or floor grinder machines used as concrete grinders are a very important to accomplish numerous concrete related work so special attention is required on its purchase. One should, therefore make a detail research on the nets about these diamond drill or floor grinder machines before purchasing these power tools.

Sunday 25 March 2012

The Uses of Diamond Cutting Tools


There are many cutting tools that are used in the industry to cut the different kinds of things. In fact, there are different kinds of tools available to cut the different materials. The use of the different diamond cutting tools is very much popular in the different industries today due to the fact that it can cut even the hardest of the materials. There are many kinds of diamond cutters available to cut the different hard materials like the stones, marbles, granite and many more such things. The fact is that diamond is a very hard material and is capable enough to cut the other hard materials that strike against it. The same fact is used in designing the various kinds of diamond cutters to be used in the industry. There are many professionals who deal in the different hard materials like the stones requiring the diamond cutters to be used by them.

There are different kinds of diamond cutters that are available today including the diamond saw that is very people today. The diamond saw can help anyone cut the stones or marbles easily giving it the required shape. The use of the diamond cutters of different types has been very much popular among the various professionals due to the great usage they provide. They can last for long and the only thing that needs to be done is replace the blade of the cutter over a period of time. There are many manufacturers supplying the quality diamond cutters available on the online store. In fact, you can easily check and choose the quality diamond cutters available on the online store at a very affordable price. Choosing one of them is a matter of your needs and the kind of material you want to cut. There are different cutters suiting different needs and checking the range of materials they can cut is indeed a good idea to help you find the right kind of cutters for you. Just check out the wide range of diamond cutters available on the online store to find the right ones suiting your needs.

Concrete Saw Blades – Diamond Blades


From the primitive times, when men started cutting rocks or any designer materials like marbles, tiles these concrete saw blades are one of the best and finest tools which man had possessed. These concrete saw blades are also very useful in performing numerous outdoor activities or cutting harder substances. Not every concrete saw blades might not be more useful than these diamond blades. These diamond blades are those types of saw blades which have diamond attached to their base which helps their users in cutting harder substances. These types of concrete saw blades are being used in different ways in different industries like various constructing firms require these diamond blades for cutting down stones, concrete and other hard surfaces. In the same manner, various diamond blade are also being used are being used to cut down gems stones and diamonds and semiconductor materials useful for various IT companies.

These concrete saw blades in the form of diamond blades are very much useful as these blades are found in different shapes and are categorized depending upon their usage and their production methodology. Almost every concrete saw blades used as cutting tools have sturdy blade, but among all these diamond blades are considered to be the toughest and the ticker substances very easily. Diamond blade is found in different shapes like gang saw diamond blades, band saw blades, and circular diamond saw blades. Among these diamond blades, circular diamond saw blades are most widely used and are commonly being used by these concrete cutters.

If these concrete cutters have a mission to screw down big stone blocks into powdered particles, these gang saw diamond blades are of outmost usage. Made up of welded diamond string attached with log steel plates of hundred of blades, these are one of the finest blades useful for cutting. On the other hand there are also diamond concrete blades which should be made up of right diamond blade which have the exact diameter blades useful in cutting the toughest of concretes.

Those suppliers who have their day-to-day business of cutting tiles, rocks useful for both indoor and outdoor rocks may have different diamond blades useful for concrete cutting and floor cutting purposes. These suppliers keep diamond blade or saw blades to be used for cutting fresh and précised cutting machineries parts. Most of these diamond blades are likely to be used in cutting of the stones and the person using a diamond blade should specifically pick one which matches with the toughness of these rocks.

These diamond blades are very much useful in cutting down the toughest rock and in turn save valuable time and money of the contractor. While getting a smart finish the contractor would chose a 300 mm diamond blade or more so that the whole job is accomplished with minimal effort. Cutting down the hardest concrete surfaces might be the toughest assignment in hand for these contractors but choosing a right diamond blade would make the whole process simpler. So, for a contractor, picking the right diamond blade is very essential and for doing it the contractor must have the knowledge of these different diamond blades and their uses. Without these diamond blades their work would remain unfinished making their time money consumption go much higher and higher.

Tuesday 20 March 2012

Features of Diamond Blades


Diamond blades are often used in construction to cut denser material such as glass, stone and metal. Many companies produce diamond blades to be used for different functions.

Diamond Hardness

  • Diamonds are the strongest and hardest natural resource available, when compared to any other natural mineral.

Diamonds Utilized to Cut

  • Due to the hardness of a diamond it is often used to cut through many other minerals. This helps a lot of people in construction or people who have to manipulate other hard, dense objects.

A diamond blade is a saw blade which has diamonds fixed on the blade's base to use the diamonds to cut hard or abrasive materials. There are many types of diamond blades, and they have been applied in many industries, for example, construction industry to cut stone, concrete, asphalt, bricks, coal balls glass and ceramics, IT industry to cut semiconductor materials, and gem industry to cut gem stones including diamonds.

A diamond saw blade is a saw blade with diamonds on the end. It is used to cut tougher materials such as concrete, asphalt and bricks. There are many different types of diamond blades, but all of them serve the same purpose. They can be used for circular saws, band saws and gang saws. If categorized by their style, diamond blades are available in different types: circular saw blades, gang saw blades and band saw blades. Circular diamond saw blades are commonly sighted and the most widely used. Most diamond blades are of this style. A diamond gang saw blade is a long steel plate with segments of diamond welded on it. Normally, a group (tens or even hundreds) of diamond gang saw blades are used together to saw raw stone blocks. A diamond band saw blade is a flexible closed steel band with diamonds fixed (often via the electroplating method) on the teeth of one side of the band.

There are many methods to attach diamonds onto the saw blade's base. A common method is sintering the mixture of diamonds and metal powders are formed to the blade's cutting edges—diamond segments, and the produced diamond blades can be called sintered metal-bonded diamond blades. Other methods include electroplating, vacuum brazing, extruding and so on.

Learn how to sharpen your diamond blades

Modern day tools allow for some pretty fancy feats to be accomplished. For example, who have thought that cutting through rocks could be so easy? Industrial diamonds that don’t hold commercial value are made use of in construction and other departments as they’re rock hard and can be integrated into tools to cut through very tough materials.
A diamond blade is one such tool that is used to cut through hard materials. It has diamonds integrated into the blades to allow for easier cutting. It’s important to remember that dull blades can be dangerous as they can bounce off what they’re cutting and hurt you in the process. They do need to be sharpened and instead of spending money getting it done professionally, you can do it yourself with relative ease.
  1. Using a hose, spray water over the material you intend to cut into. Wet it thoroughly. This will provide you with the basis for sharpening your diamond blade.
  2. Turn your saw on and start cutting your material. As you do so, bit of the material will come off and mix with the water to an abrasive slurry substance. It is still mixture that serves as the basis for sharpening your blade.
  3. In order to wear down the blade and expose the new diamond layer, make sure you cut into at least two inches of your material.
  4. Keeping cutting until you see the new diamond layer peeking out from the blade.
There have been cases where dull diamond blades have caused injury to the wielder. This is because they tend to bounce off or spark during the cutting process. Like any other blade, diamond blades need to be sharp if they are to perform their work well. Moreover, cutting any rock with a dull blade (if you manage to) will result in jagged lines that spoil the outcome.
Rock saws tend to come across problems after prolonged use. This is only natural as the work they’re put to require them to cut into extremely hard materials. You can know if your blade is starting to wear down if it begins to make unusual sounds. When this occurs, check to see if the blade is loose or if the diamonds need to be replaced by a new layer.

Buy Professional Diamond Cutting Tools

Diamond cutting is the process of modifying a diamond from a rough stone into a faceted gem. As the process is quite difficult thus it requires specialized skills, equipment, tools, and techniques. In 1375 in Nuremberg, the first group of diamond cutters and polishers was introduced. They developed various types of cuts and shapes like oval, square, round and so on. The prices of the diamonds vary greatly based on the particular quality of cut within the shape. As we know that diamonds are the hardest material present in the world therefore special diamond bladed edges are used to cut them. For diamond cutting professional diamond saw, diamond blade, cutting tools, granite tool, diamond tip drill bits, concrete tool products and lots of other products are available in the market. One can buy quality diamond tools from a huge variety of diamond saw blade. These blades are varying from the professional turbo segmented diamond blade, laser welded diamond blade, general purpose segmented diamond blade to sintered diamond blades.


Today’s market covers the entire range of diamond blade products and cutting tools. A professional diamond cutter and polishers can buy from a huge variety of diamond core bits, cup wheels, polishing pads, crown bits, diamond drill bits, profiling milling wheels, tuck pointers, crack chasers, and other diamond tools. Diamond cutting tools industry is offering a wide array of cost effective diamond saw blade. These products are supreme quality, high end, long lasting and guaranteed to tackle the toughest granite, asphalt etc, concrete, cutting around. Picking the perfect quality product enables you to accurately select the correct diamond blade and fulfill for your project’s needs. Before buying any product, first you should browse through all of our diamond saw blade and cutting tools, and then make your purchase. These days almost all diamond cutting tools companies have maintained their websites with contact details. All you need to do is to just visit these websites and have a look on the products details. On these websites, you can have diamond blades for almost any application you can imagine. If you wish you can contact with them with any questions you may have about any cutting tools or a specific diamond blade. Once you find the tool according to your specifications, you can add it to your cart, and check out. Always remember that when you are dealing with diamond tools, the quality will always go down to where the diamond comes from.

The Best Way to Cut Bricks


The best way to cut bricks is to use a masonry saw that uses a diamond cutting blade. A diamond saw is specially designed to cut through tough-to-carve materials such as granite and brick. Many of these blades employ wet-cutting methods that use a constant stream of water to prevent the saw blade from getting too hot while cutting.

Cutting Bricks with a Diamond Saw Blade

Start by clearly outlining the area that needs to be cut with a piece chalk. Mark off the area both on the top as well as the sides of the brick so you that you have a clear line to follow regardless of which angle you look from.

Start the masonry saw and slowly insert the blade into the brick at an angle. It is important to ensure that the water is running freely over the blade to prevent the cutting area from overheating and damaging either the blade or the brick. Slowly move through the brick by applying a gentle steady pressure. Do not try to move too fast as it might cause the blade to veer off and shear a chunk of the desired brick.

Once you have sliced completely through the brick, power down the saw and keep it aside. Finish by chiseling or sanding down any rough edges to make sure the surface of the brick feels smooth and looks good.

Maintaining Your Diamond Saw Blade

A diamond bladed masonry saw is an expensive piece of equipment and needs to be carefully maintained. The most important maintenance task is to clean the surface of the blade carefully whenever it starts getting gummed up. This ensures that the cutting efficiency remains as good as ever and also helps increase the life of the blade.

The best way to clean a diamond blade is to use a long piece of concrete or cement. Start the saw and turn it up to full power before making a couple of shallow cuts or slashes into the concrete or cement block. Ensure that you cut the block from multiple angles to cover the entire blade surface. You will not need to do so for more than 10 to 20 seconds, half a minute at the maximum, to get a sparkling clean diamond saw blade that cuts through bricks as smoothly as a hot knife moves through butter.

Thursday 15 March 2012

Choose the right diamond blades for the job


Modern tools are advanced and highly efficient. Take the example of the diamond blade which is able to cut through tough materials. It has diamonds fixed to the base of the blade which is able to saw through hard materials. So far, it has been used in the construction industry for stone cutting, the IT industry for cutting semiconductor materials and the gem industry to cut stones including diamonds themselves.

Considering the number of materials that need to be cut using diamonds blades, it can get confusing choosing the right one for the job. What’s been done is that blades have been made such that most of them can cut through various materials. Hence, one blade will do the job of several. Yet even so, there are still some problems that arise. For instance, cured concrete found in two regions may not have the same hardness and texture as the other. One could harder and the other softer. Thus, you will need two different blades to cut through both. So, to help you choose the right type of blade for the job, follow the tips given below.

1. The blade you select should be able to easily cut through whatever material you’re working on. If the diamond blade you’re using tends to bounce or spark while cutting tough materials, then this means that the segment bond is hard. It would be better to choose a blade with a softer segment bond. This will ensure that the diamonds in the blade don’t glaze over. If you’ve already bought one and can’t afford to get another then you need to redress the blade. This will involve running it through a softly abrasive material like sandstone or asphalt.

2. Segmented blades work well when cutting through concrete. Turbo blades do the job faster and are also suitable for working on stone and brick. Segmented turbo blades are a mixture of the two. The blade has castellated teeth to speed up the cutting process. Wide gullet blades work best on very tough materials like clay, fired brick and stone.

3. Always remember to do your research thoroughly before purchasing diamond blades. This will save you money as you can’t afford to delay work what with labor costs shooting up.

Wednesday 14 March 2012

Concrete cutting tool- Diamond blades


These concrete cutting tools are being regarded as the best tool cutting equipments including clay pavers, brick, or various other forms of concretes found in the world market. These blades are also very vital in cutting different objects as per required and also help on giving exclusive designs. Of these concrete cutting tools, the diamond blades are being regarded as the most efficient and cost cutting blades too. These blades can also help in providing the various curbs for any concrete buildings, and is fastly growing popularity due to its versatile usage and sharp teeth.

Mainly all the concrete cutting tools have sturdy blades, these diamond blades can easily cut into the toughest and the ticker substances when rolled upon. Those personals who are working in the concrete field day in and day out know very well about the usage of these concrete cutting tools and also the versatility of diamond blade and also for choosing the right blades being used to provide traditional and modern designer look.

There are different factors which would determine the usage of these diamond blades. Some of these are being illustrated below like:

  • A diamond blade used in cutting concrete must be small or big in size, with high or medium toughness and its concentration power should be slightly below 25% to 30% or a little higher than this. A right combination of these diamond blades would enhance its efficiency and also helps in prolonging blades longevity;

  • As a concrete cutter you must choose diamond blade which has higher toughness, larger in size along with higher concentrated diamonds should be selected for these diamond blades;


  • The diameter of these diamond blades vary from big to small diameter blades. If you are choosing a big diameter diamond blade for concrete cutting the overall diameter size of the blade should be 36#-60# grit along with higher toughness. On the other hand, of you choose a medium or smaller sized diamond blade the blade should be 46#-70# grit. These combinations would be guarantee the right cutting effectiveness and also enhance the cutting excellence;

  • When choosing a diamond blades make your choice as per the stones dimension. These are necessary because the stone needs to be sawed and to be put back to the right processing quality wise;


  • The diameter of the diamond blade should be more than or equal to 300mm. The diameter of these diamond blades should vary upon the size they are being used upon. A thin and narrow diamond blade should be used if you require a nice soothing surface concrete finishing touch. Whereas, when used upon thick stone surfaces, wide-gullets diamond blades should be put into usage;

  • When you are using these diamond blades in cutting prĂ©cised machines parts, diamond blades with high-quality abradability suppressions should be used into effect;


  • Diamond blade with soft bristles should be used in cutting fresh and prĂ©cised cutting machineries;

If you are intending in cutting lower line speeds machines, those diamond blades which according to you has good- abradability bondage must be used.

Thus when it comes in cutting of concrete items, the best concrete cutting tools in the form of diamond blade or blades must be used. Those concrete contractors using these blades would get guaranteed success in their jobs whenever they put these diamond blades into good effect.

Concrete Saw versus Diamond Saw


Saws in general are a tool used to cut through shallow as well as concrete objects. There are many kinds of saws and these saws could be categorized as diamond saw, concrete saw, laser saw and steel saw.

IMPORTANT FACTORS

The main factors or pre requirements for any saw would be its cutting efficiency, service life and the inherent processing quality.

This is normally expressed as the ability of the saw with which it could cut through any abrasive material in a unit time. It also depends upon the sharpness of the blade and the way it is sharp directly corresponds to the way it effectively cuts through the tiles or masonry stuff. The speed with which the blade is operated also is affected when an improper blade it fixed with the saw.

In general as the rule of the thumb the operator who uses these power tools in reconstruction sites or road construction sites should never force the blade through the rough or rigid concrete to clear the pathways. It might cause heating up of the saw's engine and the blade of the proper size/sharpness should be fixed to ensure maximum performance.

DRY/ WET CUTTING

Usually unlike the diamond saw the concrete saw should be used for wet cutting purposes but that too when adequate amount of cooled water is poured over the entire concrete then only the saw machine should be started to cut through the shallow concrete. Unlike wet cutting where in water is used as the coolant ingredient the dry cutting uses the cool air to enable performance of the diamond imbibed blades.

Any saw needs a good service life which could be attained only when the blade is fixed with finer or more concrete diamonds attached to its rims. The processing quality of the material refers to the way the resultant product is cut off. The performance of each saw and the influence played by both the blade's apt usage and the operator's experience is noteworthy for the clearance or erection of concrete pathways or road ways for future usage.

In case you have got your own saw then you need to wear at least the professional respirator in both dry as well as wet cutting. This is to prevent the entry of fine dust particles which might enter the lungs and cause lung cancer or other respiratory disorders.

If a very huge area needs to be leveled or reshaped then also use the protective clothing/ ear plugs to protect your body. Lastly if possible you can hire a professional company for the cutting purposes instead of trying your hand in to things which could turn fatal if improperly used.

Sunday 11 March 2012

How to Cut Concrete on Your Own


Home repair and renovation projects often require cutting through or replacing concrete fixtures such as paving blocks, walls etc. Rather than hire a contractor to do the job for you, why not do the job yourself?

In order to cut through concrete, you will need a specialized concrete saw with a diamond blade. You can either buy a diamond saw from a tool shop or rent it out for a couple of days. There are several firms and tool shops that specialize in renting out home remodeling equipment and you can easily find one near you with the help of a business directory.

The first thing to do is to clean the area that you will be working on. It is easiest to cut through a clean, debris free surface. Having a clean canvas to work with also makes it easier to make neat cuts in the surface.

Next, using any sharp instrument, outline the area to be cut out. Having a clear guide for cutting makes it easier to avoid making mistakes.

Dig near the slab until you can see its bottom, and measure the depth. Connect a wide diamond blade to your concrete saw. You can either do a wet cutting or a dry cutting. A wet cutting reduces the amount of dust flying around and also helps keep both the diamond saw as well the slab cool. To do a wet cutting, use a garden hose to connect the water pump on your saw to a convenient faucet.

Roll the saw into place above the scored line in the surface, using its depth control knob to keep the blade clear of the slab surface. Start the saw and allow it to reach operating speed. Open the faucet to let the water run along the slab surface.

Now slowly maneuver the depth control lever until the blade is lowered to the surface of the slab. Once you've reached the desired depth, lock the depth into place on the saw.

Slowly start walking forward, moving the blade along the outline. Always move in a straight line to bending the saw blade. To angle the cut, raise the blade completely from the slab before repositioning the saw and lowering the blade to start along the new line.

Last but not the least; do not try to push forward too fast as this might strain the concrete saw.

Friday 9 March 2012

Unique polishes made by concrete grinders

Concrete saw allows the masons or tradesmen to cut out unique shapes upon the concrete. The saw fixed with a sharp blade allows one to chip away the odd portions of the concrete. Yes equipped with an apt angle glider the art of chipping or cutting required shapes is no longer a tiresome thing.

Grinder motors fixed with edge grinders easily make one polish stone floors and concrete polishing around the edges is simply possible by the touch of a button .The additional feature availed with these concrete grinding tools is that they have a softer pad for concrete polishing jobs and a bag is fixed with it to move along and collect the extra dusts or scrapes that come out while polishing the floor.

The horizontally fixed discs upon the grinders do not need an electric outlet for operation. It actually works on a propane or gas power and this makes one to personally use the machine and polish the concrete floor of his or her newly constructed flooring.

How to use the concrete grinding tool?

The concrete floor grinders with its angle grinders requires the cup wheel to be held flat on the concrete floor because it has got the rigid metal segments welded to it which are not yet flexible. The machine is held flat on the floor with light pressure while the grinder is started. So as soon as the grinder begins its polishing work the tool must be moved in circular motions. Alternate swift movements would allow one to cover up the entire floor area .The work out should be done only in circular motion and this must never be done hastily. If so it would cause hasty depressions inn one side of the floor and this makes the floor look not uniform in outlook.

Most of the angle grinders are steel constructed and it is effectively designed so that the contractor needs only less machinery and reduced cost price while chipping the concrete fixtures or for polishing the floors makes one to choose the most versatile one which allows one to finish the job in a short time with effective quality.

The concrete saw or the concrete grinders are uniquely needed items and this can be best bought with a reliable seller who sells quality products. Although you might have got your preferences do browse online and make few researches before opting to buy those power tools for your masonry.

Designs with Diamond saw blade


Concrete has got varied usages and whether used as a decorative fence for your little garden or when placed on your roof to give a more dutiful sturdy appearance concrete is something needful as a vital thing in all cases. Well are the concrete all of the same shape?

Certainly No they are varied in its sizes and shapes. You might have wondered how different patterns and curves are made in it. Well it’s all possible by the diamond cutting or the diamond saw blade fitted power tools which enables the operator to chip and cut the stone, concrete, asphalt as he just pushes the rotating blade unto the surface of the material .The diamond cutting tool with its circular steel blade and metal powder /diamonds coated rims does the work of chipping either the dry or the wet way of chopping finely through the rough concrete surface.

Provided with the right diamond cutting blade the production of a simple concrete fixture is simple yet if you want to make it more decorative or personalized then use the right diamond saw blade to cut the curved lines upon the fixture.

Firstly you need to cut a rope of desired length and arrange it in the required shape upon the concrete. Now using a sharp pencil draw an outline along the rope and trace the curved design. Later use the concrete saw fitted with the diamond edged cutter can be used to saw /chip the required design .Just hold it with both hands and in few minutes the blade would exactly cut the design but you can make an extra deeper cut upon the concrete by retracing the required design with the blade.

This seems to be quite simple but do inspect that the diamond saw blade is placed on a correct diameter blade shaft between proper flanges and is securely hand tightened with wrench. Also the operating conditions of the blade should be properly checked so that while the machine is turned on for chipping a required shape the V-belts or the blades do not unexpectedly fallout off the core of the tool.

It is true that diamonds are provided upon the rims with the intention of chipping the odd ends and cutting the required shapes upon the concrete but take time to understand how the masonry sawing /chipping tool actually works. On the course of excitedly creating the personalized frame work upon your dry or wet concrete you should not end up getting injured isn’t it? So be safe and follow all the manufacturer’s guidelines in the manual before you start the saw to cut the shape you want!

Cutting a concrete floor with diamond tools


There are times when you may have to cut the concrete floor of the basement. You need to have the right kind of tools to cut through properly without causing any damage. The floor can be cut in a number of ways using diamond tools. A basic circular tool with dry-cutting diamond blade can be used for cutting a depth of about 3 inches deep in the concrete. If you want to make deeper cuts, use the concrete cutoff saw. It has larger blades and is specially designed to cut the concrete floor to a depth of about 5-7.5 inches. When you cut concrete, there may be large amount of dust that can be very annoying. This can be prevented by using diamond tools featuring wet-cutting system. 
 
To cut the concrete floor, first mark the area where you want to cut. Use a chalk box to make the markings. Before cutting check the area to see if there are any pipelines or wirings running below. Keep the saw ready by fixing the right blade. If you are going to use the wet saw, attach the water-supply lines. To prevent dust build-up while cutting, open all the basement doors and windows. Then power the saw as per the instructions given on the tool. 
 
Keep the front tip of the saw against the floor where you want to cut. The blade should be in line with your marking so that you can cut exactly how you require. Squeeze the power trigger and bring the blade to full rotation. Slowly, lower the blade into the concrete for cutting. Meanwhile, you have to push the saw forward so that the blade makes the cut along the markings. To remove the debris formed while cutting, rock the tool blade back and forth a bit. When the cutting is complete, bring the blade to a complete stop. The blade may be very hot and it is better to avoid touching it immediately when the work is done. 
 
While using the diamond tools for cutting a concrete floor, always use all the necessary protection gear to avoid all kinds of accidents. Wear a mask, ear protection and safety glasses while operating the saw. Once the cutting is done, you can carry on with the necessary changes. Before cutting use the floor plan to know about the electrical conduits, plumbing lines and other types of cabling below the floor. This will help you to mark and cut the concrete floor without causing any damage to any of these lines.

Things to Remember about Diamond Blades

Concrete can be cut with any number of tools. Generally, there is an abrasive product to fit any tool you already own to cut concrete. Silicon carbide abrasive or diamond rimmed saw blades are used to cut concrete.

How Diamond Saws Cut:

Blade performance is a combination of the material being cut, cutting speed and blade life. Changing one variable affects the others. Aggregate hardness and size, amount of steel reinforcing (rebar) and whether the concrete is green or cured affects blade selection. The segments of the diamond blades are made up of a mixture of diamonds and metal powders. The composition of the bond that holds the diamonds must be matched to the hardness or softness of the material being cut. The simple rule of thumb to remember when selecting a blade: Use something hard to cut something soft and something soft to cut something hard.

Choose the Proper Blades:

Though silver brazed diamond blades were used widely in wet concrete cutting before, now laser welded ones are more common for their firm laser weld and high performance.

You should check what diameters of blades your concrete saw can accommodate, and the saw’s arbor size which the arbor hole on the diamond blade should match. Also, you should examine the horsepower of the concrete saw. The saw’s horsepower affects the diamond blade selecting. These types of blades used on big horsepower saws should have harder bond or higher diamond concentration, otherwise the blade may be consumed very quickly.

Tips for Concrete Cutting:

Concrete can also be cut with abrasive blades, but diamond ones are recommended, as they can provide at least two times faster cutting, less downtime, and constant depth of cuts.

If you use a diamond blade occasionally and your jobs are small, you can choose the economical grade blades to save your expense (but the cutting speed of such blades should be fast enough). If you use them frequently or the job is big, you should choose high grade professional blades. This can help you decrease your cost per cut.

If you are not sure that you can do the cutting job well, you can just hire a professional concrete cutting company to do the job for you.

Saturday 3 March 2012

Diamond blades is very important for designed to diamond

Diamond saw blades usually have rectangular teeth (segmented) containing diamond crystals embedded in the entire segment of grinding through very hard materials. There are many methods to fix the diamond at the base of the saw blade. A common method is the sintering of the mixture of diamond and metal powders are formed in the cutting edges of the sheet. Diamond segments, diamond blades produced and can be called sintered metal bonded diamond discs. Other methods include electroplating, vacuum welding, and extrusion and so on.

Galvanized diamond knife, Diamonds are electroplated onto the base sheet metal. The thickness of the sheet may be in the tens of microns and can be used in accurate cuts.

Vacuum brazed diamond knife, synthetic diamond particles are welded to the outside of the circular saw blade through a vacuum brazing furnace. All diamond particles are in the forefront of the outer sheet, without any mixture of metal / diamond. Depending on the blade manufacturers recommend the application, vacuum brazed blades cut a wide variety of material ranging from concrete to masonry, materials such as stone and brick, steel, different plates, even plastic, tiles, wood and glass.

Small synthetic diamonds finer grains provide a smoother finish, without jumping on the tile or steel burrs. Large diamond grains provide greater cutting speed, but are likely to cause chipping, burrs or cracking of the material. Fire departments require the leaves was done with a big grain of diamond, to break through the material fast, while a compromise is required for the production industry.

Metal-bonded diamond sintered sheet, a sheet of this type consists of a steel base and diamond segments are made by combining synthetic diamond crystals with metal powder and then sintering between them. The diamond segments are also known as the "cutting teeth" of the blade.

The steel core may vary in design. Some of them have spaces between each segment to provide a cooling and removal of the suspension, whereas others have a single continuous edge for smoother without cutting chips. The type of core that can be used depends on the type of materials that the diamond blade is designed to cut.

In general, three types of sintered metal bonded diamond blades according to their methods of construction: the fully sintered diamond blades, silver welded diamond blades and diamond blades laser welded.

Necessary things to know regarding saw blades

Looking for a saw blade whether it is a diamond saw or a concrete saw, they are hard tools with coarse edges, mainly used for cutting softer materials into pieces.The specialty is that blades have jagged edges that make the cut through.However, sharp, pointed teeth are common to them all, and they all have the same purpose of the woodwork.However, these saw blades are available in various types depending on the needs of the user’s variants.Cold saws require the leaves which are usually circular with a thin, flat body.

Very interesting, a saw blade comes with a generous number of series.To offer the best performance these saw blades are designed according to the specific needs precisely.If you are eager to learn all about the leaves, then you must first be familiar with the different parts of the product.The core or center hole is the first part that is cut out in different sizes, based on the size of the machine arbor.Therefore, when you are buying a piece for their cold saws, make sure the hole fits perfectly to the axis of the machine.

The teeth of a saw blade are the most important characteristic that determines its functional capacity in cutting operations.The most common edge which is located in the saw blades is a tungsten carbide which is welded to the body of the blade.The tips are again classified according to their impact and abrasion.Therefore, better quality sheets are acquired, the longer the sharpness will last.To take full advantage of their cold saws, make sure the tips are of high quality, so that the penetration and cutting relieved.

Speaking of the body, the body steel blades are best for this purpose.The facts in the face of good quality stainless steel are best for precise performance and durability.Turning to the throats or space between the teeth of the saw blade choice will be influenced by the intended applications.If you decide to have a blade with more tips, then the grooves between them is narrower.

You need to measure the distance between a center line drawn radically and the angle of the teeth to get a positive hook angle. These sheets are available online at a reduced price.You can search through the collection of blades available in stores and then make your selection.